• Montage

A staff development strategy for the manufacturing industry

The process of “buddying up” experienced employees with new recruits is not a new concept, in fact the traditional apprenticeship system is predicated on an experienced tradesperson mentoring and coaching an apprentice throughout their apprenticeship period. The challenge that most companies have is trying to “formalise” the “informal” nature of the knowledge being transferred within their organisations.

Mentoring has long been used in manufacturing and engineering to transfer trade skills to apprentices throughout the four-year duration of an apprenticeship. This process of knowledge and skills transfer is as follows:

  • The first year an apprentice typically works alongside a tradesperson for a year. During this time the tradesperson will teach the young apprentice how to perform basic trade skills such as welding or cutting materials to length.
  • During the second year the apprentice is then given small jobs to start and complete by themself with some guidance from a nearby tradesperson.
  • 3rd and 4th year apprentices start to work as part of a team of tradespeople and/or autonomously on projects.

“In my experience this process of mentoring in Manufacturing and Engineering organisations was quite limited with individuals who were not undertaking an apprenticeship.” Director of Outsource Institute, Carl Spruce.

Mentoring can be used in many ways in manufacturing and engineering to level the skill playing field of the workshop.  Many organisations allow workers to work endlessly in a very skilled environment such as CNC programing, Specialised Welding, Detailed Pressing Operations without transferring these skills to others in the organisation. The risks of allowing this to occur are:  that holiday periods and sick leave impact on production and quality; abrupt departures of key workers result in a rushed or failed recruitment process and wage increases requested by key tradespeople.  The transference of critical skills reduces the risk to the organisation.

The culture of most Manufacturing and Engineering organisations is very “technocratic” and “autocratic”.  Skills are king and the people with the most skills are the leaders (generally).

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